Manual Penal bender(Bending center )

Short Description:

The KaFe manual Penal Bender(Bending center) is a next-generation, fully automatic multilateral bending center, offering high precision and efficiency. It represents a benchmark for automated production in the sheet metal manufacturing industry. It significantly reduces labor costs and boasts a bending speed three times that of CNC press brakes, reaching 0.5 seconds per turn. Full servo control ensures product accuracy within 3 seconds.

Product Function:

The kaFe Manual Penal Bender (Bending center) can bend sheet metal into various complex shapes without the need for molds. Equipped with a pure electric servo system, it replaces hydraulic drive and offers environmentally friendly, high-speed, high-precision, and maintenance-free features. This high-tech product was developed and manufactured to improve production efficiency, reduce labor intensity, and enhance corporate image in the sheet metal industry.


1、Main Configuration Instructions:

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High-grade casting body

The core frame of the equipment is constructed from high-grade QT500-7 and gray iron 250 castings.

The entire machine is designed and manufactured according to high-precision machine tool standards. Both castings and welded components undergo rigorous stress relief treatment and are rigorously inspected using high-precision testing equipment to ensure long-term operational accuracy, stability, and high rigidity.

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Heavy-duty screw

Taiwan MYE TBI heavy-duty ground-grade screw is used for more stable transmission and higher precision.

This design achieves the highest speed and precision and ensures extremely low operating costs.

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High-strength linear rails

Taiwan PMI/SHAC heavy-load high-precision roller linear guides are used, which have greater load-bearing capacity and higher precision.

2、Main technical parameters:

KMB-2200 Technical Parameters
Feeding structure Arm Type
Workbench structure Brush
Bending length 2250mm
Sheet length 2200mm
Sheet width 1500mm
Bending height 175mm
Minimum four-side forming dimensions 320*200mm
Minimum two-side forming dimensions 200mm
Minimum arc radius 1.2mm
Maximum continuous bending speed 0.5s/blade
Break distance between upper and lower blades 190mm
Bending accuracy 0.03mm
Bending angle 0-180°
Maximum material thickness Aluminum: 2.0mm / Carbon Steel: 1.5mm / Stainless Steel: 1.0mm
Minimum material thickness 0.35mm
CNC system SYNTEC/Taiwan New Generation
Operating system Win7+OS
Number of axes Standard 13 Axis
Rated voltage 380V
Peak power 24KW
Average power 4.5KW
Machine dimensions 4850mm*2780mm*2600mm
Machine weight Approximately 12,000kg

 

3、Configuration Details:

KMB-2200 main functions and configurations
Machine frame Kefei independently designs and develops the frame, uses high-grade QT500 casting, and undergoes strict stress relief treatment to ensure the long-term operation accuracy, stability and high rigidity of the machine.
Mold High-frequency quenching and tempering are adopted, which makes it more wear-resistant and has a longer service life.
Control system Taiwan's new generation CNC system, independently developed by Kefei CNC, accurately achieves the perfect matching of all axes of the equipment in parallel, making program programming faster and easier.
Oil supply and self-lubrication system The whole machine is automatically oiled and alarmed when oil is insufficient to ensure safe operation of the machine
Flattening function Flattening of workpieces
Upper and lower edge pressing Realize the upper and lower dead edge of the workpiece
Handwheel The system has an anti-collision knife function, and the user can control each axis to any desired position through the handwheel
Automated production line interface Can connect to upstream and downstream production equipment to achieve automated production
Advanced commands Users can customize the design and control of complex workpieces according to their needs
Arc commands Directly call the arc command and input the radius to achieve the arc bending
 

Servo drive

Inovance/Hechuan bus servo adopts advanced manufacturing technology, has strong overload resistance, is more suitable for quick start at the moment of bending, runs smoothly at low speed, and has high precision
Electrical components Schneider of France, an internationally renowned electrical company, has more stable and reliable product performance
Micro relays Japan Izumi relay, an internationally renowned brand, uses pure copper as the coil, which has excellent conductivity, stable power-on performance and long service life.

4、Bending case display

KaFe Panel Bender(Bending center) can bend sheet metal into various complex shapes without molds. It can bend right angles, non-right angles, arcs, up and down bends and other complex shapes, and is used in the metal forming field of different industries and different workpieces.

1) Display of actual folding workpieces

Manual Penal bender(Bending center )

2) Application scenario display

Manual Penal bender(Bending center )

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